Ama-compound e-thermoplastic adinga ibhalansi yokusebenza ethile: kumele asebenze kahle ekukhipheni, ekubumbeni nasekuguquleni, kuyilapho futhi ehlangabezana nezimfuneko eziqinile zokusetshenziswa kokugcina kobuhle bokubona, impendulo ye-haptic, ukuziphatha kwe-tribological, kanye nokusebenza kwendawo.
Ukufeza leli bhalansi kuncike ekuvumelaneni kwe-polymer, i-additive chemistry, ukukhethwa kwe-carrier resin, kanye namazinga okulayisha. Kwa-SILIKE, sinjiniyela futhi sakha izithasiselo ezisekelwe ku-silicone ezibhekana ngasikhathi sinye nezingqinamba ezithile zokucubungula kanye nezidingo zempahla engaphezulu.
Ukuthuthukisa Ukucutshungulwa Ngesikhathi Sokuguqulwa
Ngesikhathi sokukhipha, ukubumba ngomjovo, ukubumba ngokushaywa, noma ukukhiqizwa kwefilimu, ukuncibilika kwe-thermoplastic kubhekwa ukucindezeleka okuphezulu kokucheba, amazinga okushisa aphezulu, kanye nokungqubuzana kwensimbi kuya ku-polymer. Ukucubungula okukhethwe kahle kusiza ukuphatha ngempumelelo la mapharamitha.
♦ Ukuqina Okuncibilikayo Okuphansi Nokuthuthukisa Ukugeleza: Izinto zokugcoba zangaphakathi kanye nezinhlelo zokuguqula ezihambisanayo zandisa ukuhamba kokuncibilika. Lokhu kwenza kube lula ukugcwaliswa kwesikhunta okuhambisanayo, kuzinzise amaphrofayili okuncibilika, futhi kunciphisa ngokulinganisela i-torque ye-extruder kanye nokucindezela kokushisa.
♦ Ukunciphisa Ukuqhekeka Kokuncibilika (Sharkskin): Ngamazinga abucayi okusika—ikakhulukazi ku-polyolefin film, ipayipi, kanye ne-profile extrusion—ukuncibilika kwe-polymer kungabonisa ukungalingani kokugeleza okuholela ekuqhekekeni kokuncibilika. Izinsiza zokucubungula ezifanele zishintsha amandla okugeleza odongeni lwedayi, zinciphise ukujiya kobuso kanye nokukhubazeka kwesikhumba se-sharks.
♦ Nciphisa Ukwakheka Kwe-Die (Ukuvuza): Ukuqongelela kwe-polymer eyonakele, ama-pigment, noma ama-fillers ku-die lip kuphazamisa ukukhiqizwa okuqhubekayo. Ukwakheka ngamaphakheji engeziwe aklanyelwe wena kunciphisa ama-die deposits, kugcina ukuzinza kobukhulu kanye nokwandisa isikhathi sokusebenza kwemishini.
♦ Thuthukisa Ukuhlakazeka: Ezingxubeni ezigcwele kakhulu, izithasiselo zikhuthaza ukusatshalaliswa okufanayo kwezigcwalisi zamaminerali, imibala, noma izinhlayiya ezisebenzayo. Ukuhlakazeka okwenziwe kahle kuveza ukuziphatha okufanayo kwe-rheological kanye nezakhiwo zemishini ezihambisanayo.
♦ Thuthukisa Ukusebenza Kahle Kokukhiqiza: Ngokuzinzisa ukugeleza kokuncibilika nokunciphisa ukungqubuzana kwangaphakathi/kwangaphandle, amaprosesa angenza ngcono isivinini somugqa kanye nezikhathi zomjikelezo ngaphandle kokuphazamisa ubuqotho bomshini wengxenye eqediwe.
Ukuguqula Izakhiwo Zomphezulu Ngaphandle Kwemisebenzi Yesibili
Izithasiselo ezisebenzayo zenzelwe ukufuduka noma ukugxila esibonakalayo se-polymer-air ngesikhathi sesigaba sokupholisa. Le ndlela iguqula izici zobuso bengxenye eqediwe, isuse isidingo semisebenzi yesibili yokumboza.
Izindlela ezijwayelekile zokwengeza zemingcele ethile yobuso zifaka:
| Ipharamitha Yomphezulu | Umphumela Osebenzayo ku-Finished Compound |
| I-Coefficient Ephansi Yokungqubuzana (i-COF) | Ukungqubuzana okushelelayo okuncishisiwe, ukudlulisa okwenziwe kahle, ukuhudula okungaphezulu okuncishisiwe |
| Ukumelana Nokuklwebha Nokusha | Ukugoba okubonakalayo okuncishisiwe, ubuqotho bomphezulu obuqhubekayo ngaphansi kokucindezeleka komshini |
| Izakhiwo ze-Haptic Ezilungiselelwe | Impendulo yokuthinta elawulwayo (isb., ukuthambekela okuncishisiwe, ukuthinta okusilika/omile) |
| Ukulawula Okucwebezelayo / Ukuqeda Okungaphezulu | Ukunciphisa izimpawu zokugeleza, ukunciphisa ubulukhuni bomphezulu (Ra) |
| Ukusebenza Okulwa Nokuvimba | Amandla okunamathela anciphile phakathi kwezingqimba zefilimu noma izingxenye ezibunjiwe ezihlanganisiwe |
Indlela ye-SILIKE Silicone Masterbatch
Ukuze kuhlanganiswe i-PP, i-PE, i-TPE, i-TPU, kanye nezinhlobo ezahlukene zepulasitiki zobunjiniyela,i-silicone masterbatchkuvame ukucaciswa ukuze kuhlanganiswe ukusebenza kahle kokucubungula nokuguqulwa kwendawo yesikhathi eside.
Ngokusebenzisa ama-polymer e-siloxane anesisindo sama-molecule aphezulu kakhulu (UHMW) asakazeke kuma-resin athile okuthwala, i-SILIKE Masterbatches isebenza ngendlela ephindwe kabili:
1. Ukuguqulwa Kwe-Rheological (Ngaphakathi):Kunciphisa ukungqubuzana kwangaphakathi phakathi kwama-molecule kanye nokungqubuzana kwangaphandle kwe-polymer-to-metal, kwehlisa i-torque futhi kuvimbele ukukhubazeka kobuso okubangelwa ukugeleza ngesikhathi sokukhipha noma ukubumba.
2. Ukuguqulwa Komphezulu (Okwangaphandle):Yehlisa i-static kanye ne-kinetic coefficient of friction (COF), ithuthukisa ukumelana nokuklwebheka kanye nokuklwebheka, futhi ihlinzeka ngokuqeda okuthile okuthintekayo engxenyeni yokugcina.
Icala Lokufaka Isicelo:Ezingxenyeni zangaphakathi zezimoto ze-PP/TPO/TPV—njengezicabha, amadeshibhodi, ama-console aphakathi, namaphaneli ezinsimbi, kufaka phakathi izinhlelo ze-PP/talc ezigcwele kakhulu—i-SILIKE Anti-scratch Silicone Masterbatch ifaka ukuhambisana okuthuthukisiwe kwe-matrix nama-polypropylene resins (CO-PP/HO-PP). Lokhu kunciphisa ukuhlukaniswa kwesigaba futhi kuvimbela ukukhishwa kwe-exudation okungeziwe, ngaleyo ndlela kunciphisa ukufiphala, ukukhishwa kwe-VOC, kanye nephunga ngaphandle kokudala ukunamathela kobuso. Ngomthamo ongu-1.5–3%, kwenza izinhlelo ze-PP/TPO zihlangabezane nezindinganiso zokuhlola ukuklwebheka ze-OEM eziqinile, njengeI-VW PV3952futhiI-GM GMW14688(ukufinyelela ushintsho lombalaI-ΔL < 1.5 ngaphansi komthwalo we-10 N), ngenkathi inikeza ukuvikelwa kokuklwebheka okuhlala isikhathi eside, ukwakheka kothuli okuncishisiwe, ukumelana nokuguga kwendawo okuthuthukisiwe, kanye nokusekela ukuqeda okuqhubekayo kwe-haptic kuyo yonke ingxenye ebunjiwe.
Ukukhetha Isixazululo Esifanele Se-SILIKE
Isixazululo esiphumelelayo se-thermoplastic additive sidinga ukufanisa inselele ethile yokucubungula ne-polymer chemistry efanele. I-SILIKE inikeza ubuchwepheshe be-plastic additive obuqondiwe obuklanyelwe izidingo ezithile ze-thermoplastic.
| Inselele Yokucubungula/Yokusebenza | Isixazululo se-SILIKE Esinconyiwe | Indlela Ebalulekile Yokusebenza |
|---|---|---|
| Thuthukisa ukucubungula kanye nokuthuthukiswa kwendawo | I-Silicone Masterbatch | Ukusabalala kwe-siloxane ye-UHMW kunikeza ukuthambisa okusebenzayo kwangaphakathi nangaphandle, kuthuthukisa ukusebenza kokucubungula kanye nezakhiwo zomphezulu. Kuthuthukisa ukugeleza kokuncibilika, kunciphisa i-torque yokucubungula, ingcindezi yokushisa, kanye nokusetshenziswa kwamandla, ngenkathi kuthuthukisa ukukhululwa kwesikhunta kanye nokukhiqiza. Ngesikhathi esifanayo, kunciphisa ukungqubuzana, kuthuthukisa ukumelana nokuklwebheka nokuguguleka, futhi kunikeza ukusebenza okungcono kokushelela kanye nomuzwa womphezulu. |
| Ukuthuthukiswa Kokumelana Nokuklwebheka | I-Masterbatch esuselwe ku-Silicone elwa nokuklwebheka | Ukuguqulwa kobuso okusekelwe ku-silicone kuthuthukisa ukuthamba kobuso, kunciphisa umonakalo obangelwa ukungqubuzana, futhi kuthuthukisa ukumelana nokuklwebheka |
| Ukuthuthukiswa Kokumelana Nokuguguleka | I-Anti-abrasion Silicone Masterbatch | Ukufuduka kwe-polymer ye-silicone ye-UHMW kwakha ungqimba lokugcoba, kunciphisa ukuguguleka kokungqubuzana futhi kuthuthukise ukuqina |
| Ukuguqulwa kwe-Soft-Touch kanye ne-Elastomer | I-Si-TPV | Isigaba serabha se-silicone esivuvukile esinamandla sinikeza ukululama okunwebekayo, ukuthinta okuthambile, kanye nokusebenza okuhlala isikhathi eside kokuthinta |
| Ukuzinza Kokuncibilikisa Nokuncibilikisa | I-PPA yamahhala ye-SILIMER PFAS | Ukunciphisa ukungqubuzana kodonga oluncibilikayo kuthuthukisa ukuqina kokugeleza, kunciphisa ukuqhekeka kokuncibilika, kanye nokwakheka kwama-die |
Izinguquko Zokwakheka kanye Nokuthobela Umthetho
Ukushintsha isici esisodwa esihlanganisiwe kungathinta ezinye ngengozi. Ukuthuthukiswa kokwakheka kudinga ukuhlolwa okuhlelekile kokuhambisana kwe-matrix, izidingo zamandla angaphezulu, kanye nezincazelo zomthetho.
Njengoba izinhlaka zomthetho zomhlaba wonke—njenge-EU's Packaging and Packaging Waste Regulation (PPWR) kanye nemikhawulo ye-PFAS yomhlaba wonke ezayo—zishintsha, abakhiqizi be-polymer badinga idatha yezinto ezibonakalayo eziqinisekisiwe ukuze basekele ukushintshela kwabo ekucutshungulweni okusimeme kakhudlwana.
Njengoba abaprosesa befuna ngenkuthalo ezinye izindlela ezingenayo i-fluorine ukuze balondoloze ukusebenza kahle kwe-extrusion,Uchungechunge lwe-PPA lwamahhala lwe-SILIMER PFASinikeza ikhambi elisebenza kahle kakhulu neliphephile. Yakhelwe ukusebenza ngaphandle kwama-fluoropolymers, isebenza njengendlela ethembekile yabakhiqizi be-polymer abashintsha kusuka ezinsizeni zokucubungula zendabuko ezifakwe i-fluorinated ngenkathi begcina ikhwalithi ephezulu kakhulu yobuso kanye nomkhiqizo ozinzile.
Isiphetho
Ukuthuthukisa ukucutshungulwa kwe-thermoplastic kanye nezici zobuso kufezwa ngempumelelo enkulu ngokuhlanganiswa kwezinhlelo zezithako ezisebenza ngemisebenzi eminingi, ezihambisana ne-polymer.
At I-SILIKE, ubuchwepheshe bethu bokucubungula i-polymer obusekelwe ku-siloxane busiza ubuchwepheshe kanye nezixazululo zokuguqula ubuso eziqondiwe zinikeza ama-compound kanye nama-processor ukuthuthukiswa okulinganiselwe kokubili ekusebenzeni kahle kokukhiqiza kanye nokusebenza kwezingxenye zokusetshenziswa kokugcina.
Ukuze uthole imibuzo yobuchwepheshe, izicelo ze-TDS, kanye nokuhlolwa kwezinto ezibonakalayo, xhumana no-Amy way.
Ucingo: +86-28-83625089
Email:amy.wang@silike.cn
Iwebhusayithi: www.siliketech.com
Isikhathi sokuthunyelwe: Agasti-21-2026

