Ingabe ufuna ukuthuthukisa ulayini wakho wokupakisha noma uthuthukise ukusebenza kwezakhiwo ezinamalayini? Lo mhlahlandlela osebenzayo uhlola izimiso ezibalulekile, ukukhethwa kwempahla, izinyathelo zokucubungula, nezindlela zokuxazulula inkinga ku-extrusion coating (eyaziwa nangokuthi i-lamination) - ubuchwepheshe obusetshenziswa kakhulu emikhakheni yokupakisha, yezokwelapha, yezimoto, neyezimboni.
Iyini i-Lamination (Extrusion Coating) futhi Isebenza Kanjani?
I-Lamination, noma i-extrusion coating, iyinqubo ehilela ukumboza ipulasitiki encibilikisiwe (imvamisa ngokuvamile i-polyethylene, i-PE) ngokufanayo kuma-substrates afana nephepha, indwangu, okungezona izinto ezilukiweyo, noma ucwecwe lwe-aluminium. Ngokusebenzisa i-extrusion device, ipulasitiki iyancibilika, iboshwe, futhi ipholiswe ukuze yakhe isakhiwo esiyinhlanganisela.
Umgomo oyinhloko uwukusebenzisa ubumanzi bepulasitiki encibilikisiwe emazingeni okushisa aphezulu ukuze kuzuzwe ukuhlangana okuqinile ne-substrate, ngaleyo ndlela kwenezela izici zokuvimbela, ukuvaleka kokushisa, nokuqina kwesisekelo.
Izinyathelo Ezibalulekile Zenqubo Ye-Lamination
1. Ukulungiswa Kwempahla Engahluziwe: Khetha amapellets epulasitiki afanelekile (isb., i-PE, PP, PLA) kanye nama-substrates (isb., iphepha elimsulwa, indwangu engalukiwe).
2. Ukuncibilika Nokukhishwa Kwepulasitiki: Ama-pellets epulasitiki afakwa ku-extruder, lapho ancibilikiswa khona abe uketshezi lwe-viscous emazingeni okushisa aphezulu. Ipulasitiki encibilikisiwe ibe isikhishwa nge-T-die ukuze kwakheke ukuncibilika okufana nefilimu.
3. Ukumboza nokuhlanganisa: Ifilimu yepulasitiki encibilikisiwe imbozwe ngokunembile phezu kwengxenye engaphansi yangaphambi kokulimala ngaphansi kokulawula ukucindezeleka. Endaweni yokugqoka, ipulasitiki encibilikisiwe kanye ne-substrate ihlanganiswe ngokuqinile ngaphansi kwesenzo se-pressure rollers.
4. Ukupholisa Nokusetha: Izinto ezihlanganisiwe zidlula ngokushesha kumarola okupholisa, okuvumela ungqimba lwepulasitiki oluncibilikisiwe ukuthi luphole ngokushesha futhi luqine, lwenza ifilimu yepulasitiki eqinile.
5. Ukusonta: Impahla eyinhlanganisela epholile futhi esethiwe igaywa ibe amaroli ukuze icutshungulwe futhi isetshenziswe.
6. Izinyathelo Ongazikhetha: Kwezinye izimo, ukuze kuthuthukiswe ukunamathela kongqimba olune-laminated noma ukuthuthukisa izakhiwo ezingaphezulu, i-substrate ingase ithole ukwelashwa kwe-corona ngaphambi kokumbozwa.
I-Substrate kanye Nomhlahlandlela Wokukhetha wePlastiki we-Extrusion Coating noma Lamination
Izinto ezihilelekile ekusetshenzisweni kwe-lamination ngokuyinhloko zihlanganisa ama-substrates kanye nezinto zokwakha (amapulasitiki).
1. Ama-substrates
Uhlobo lwe-Substrate | Izinhlelo zokusebenza ezibalulekile | Izimpawu Ezisemqoka |
Iphepha / Ibhodi lamaphepha | Izinkomishi, izitsha, iphakethe lokudla, izikhwama zamaphepha | Kuthinta ikhwalithi yokubopha kuye ngesakhiwo sefayibha nokushelela kwendawo |
Indwangu engalukiwe | Izingubo zezokwelapha, imikhiqizo yenhlanzeko, izinto zangaphakathi zezimoto | I-Porous futhi ithambile, idinga imingcele yokubopha ehambisanayo |
I-Aluminium Foil | Ukudla, emaphaketheni ekhemisi | Inikeza izakhiwo ezinhle kakhulu zokuvimbela; lamination kuthuthukisa amandla mechanical |
Amafilimu ePlastiki (isb, i-BOPP, i-PET, i-CPP) | Amafilimu anezingqimba eziningi | Isetshenziselwa ukuhlanganisa izendlalelo eziningi zepulasitiki ukuze kusebenze okuthuthukisiwe |
2. Izinto Zokucwenga (Ipulasitiki)
• I-Polyethylene (PE)
I-LDPE: Ukuguquguquka okuhle kakhulu, indawo encibilikayo ephansi, ilungele ukufakwa kwephepha.
I-LLDPE: Amandla aphakeme aqinile kanye nokumelana nokubhoboza, kuvame ukuhlanganiswa ne-LDPE.
I-HDPE: Inikeza ukuqina okuphezulu nokusebenza kwesithiyo, kodwa kunzima kakhulu ukuyicubungula.
• I-Polypropylene (PP)
Ukumelana nokushisa okungcono kanye nokuqina kune-PE. Ilungele izinhlelo zokusebenza zokuvala izinga lokushisa eliphezulu.
• I-Biodegradable Plastics
I-PLA: Ingafihli, iyabola, kodwa ikhawulelwe ukumelana nokushisa.
I-PBS/PBAT: Iyavumelana nezimo futhi iyacutshungulwa; ilungele izixazululo ezisimeme zokupakisha.
• I-Specialty Polymers
I-EVOH: Isithiyo esihle kakhulu se-oxygen, esivame ukusetshenziswa njengesendlalelo esimaphakathi ekufakweni kokudla.
Ama-Ionomers: Ukucaca okuphezulu, ukumelana nowoyela, ukuvala uphawu okuhle kakhulu.
Izinkinga Ezivamile Nezixazululo Ku-Extrusion Coating and Lamination:Umhlahlandlela Osebenzayo Wokuxazulula Izinkinga
1. Izinkinga zokunamathela / zokuvimba
Izimbangela: Ukupholisa okunganele, ukushuba kwamajika okweqile, ukuhlakazeka okunganele noma okungalingani kwe-ejenti evimbela ukuvinjwa, izinga lokushisa eliphezulu le-ambient, kanye nomswakama.
Izixazululo: Izinga lokushisa eliphansi lokupholisa i-roller, ukwandisa isikhathi sokupholisa; ukunciphisa ngokufanele ukushuba kwamajika; ukwandisa noma ukwandisa inani kanye nokuhlakazwa kwama-anti-blocking agents (isb, i-erucamide, i-oleamide, i-silica, i-SILLKE SILIMER series super slip kanye ne-anti-blocking masterbatch); ngcono izinga lokushisa elizungezile kanye nomswakama endaweni yokukhiqiza.
Sethula Uchungechunge lwe-SILIKE SILIMER: Isiliphu Esisebenza Kakhulu kanye ne-Anti-Blocking Masterbatch yamafilimu Ahlukahlukene Epulasitiki kanye nama-Polymers Aguquliwe.
Izinzuzo Eziyinhloko Isiliphu kanye nama-anti-blocking agents amafilimu e-Polyethylene
•Ukusebenza okuthuthukisiwe kweziliphu nokuvula ifilimu
• Ukuzinza kwesikhathi eside ngaphansi kwezimo ezisezingeni eliphezulu
• Akukho mvula noma impushana (umphumela “wokuqhakaza”)
• Awukho umthelela omubi ekunyatheliseni, ekuvaleni ukushisa, noma ekufakeni insimbi
• Ithuthukisa ukugeleza kokuncibilika nokusakazwa kombala, izigcwalisi, nezithasiselo ezisebenzayo ngaphakathi kwesistimu ye-resin.
Impendulo Yekhasimende – I-Extrusion Coating noma Izixazululo Zezicelo Ze-lamination:
Abakhiqizi bamafilimu epulasitiki abasebenzisa izinqubo zokumboza i-lamination kanye ne-extrusion babika ukuthi i-SILIMER slip kanye nama-anti-blocking agents axazulula ngokuphumelelayo izinkinga zokunamathela ezindebeni zokufa futhi athuthukise ngokuphawulekayo ukucubungula ukusebenza kahle kwezingubo ezisekelwe e-PE.
2. Amandla ePeel Anganele (Delamination):
Izimbangela: Amandla e-substrate aphansi, ukwelashwa kwe-corona okunganele, izinga lokushisa eliphansi kakhulu le-extrusion, ukucindezela okunganele kokumboza, nokungafani phakathi kwepulasitiki ne-substrate.
Izixazululo: Thuthukisa umphumela wokwelashwa kwe-corona ku-substrate; ukwandisa ngokufanele izinga lokushisa le-extrusion ukuze kuthuthukiswe ukumanzisa kokuncibilika ku-substrate; ukwandisa ingcindezi yokugqoka; khetha Izinto zokwakha ezihambisana kangcono ne-substrate, noma engeza ama-coupling agents.
3. Ukonakala kwendawo (isb., amachashaza, amehlo ezinhlanzi, ukuthungwa kwekhasi lewolintshi):
Izimbangela: Ukungcola, izinto ezingancibilikisiwe, umswakama ezintweni zokusetshenziswa zepulasitiki; ukungahlanzeki kahle kwefa; izinga lokushisa le-extrusion elingazinzile noma ingcindezi; ukupholisa okungalingani.
Izixazululo: Sebenzisa izinto zokusetshenziswa zepulasitiki ezomile ezisezingeni eliphezulu; hlanza njalo i-die kanye ne-extruder; nokwandisa extrusion kanye nokupholisa nemingcele.
4. Ubukhulu obungalingani:
Izimbangela: izinga lokushisa elingalingani lokufa, ukulungiswa okungafanele kwegebe lezindebe ezifayo, isikulufu esigqokwayo se-extruder, ukujiya kwe-substrate engalingani.
Izixazululo: Lawula ngokunembile izinga lokushisa lokufa; lungisa igebe lezindebe zokufa; gcina i-extruder njalo; qinisekisa ikhwalithi ye-substrate.
5. Ukungavaleki kahle kokushisa:
Izimbangela: Ubukhulu bengqimba ye-laminated enganele, izinga lokushisa elingafanele lokuvalwa kokushisa, ukukhethwa okungalungile kwempahla yokugcoba.
Izixazululo: Khulisa ngokufanele ukushuba kwe-laminated; thuthukisa izinga lokushisa lokuvalwa kokushisa, ingcindezi, nesikhathi; khetha izinto zokubeka i-laminating ezinezakhiwo ezingcono ezivaleka ukushisa (isb, i-LDPE, i-LLDPE).
Udinga Usizo Lokuthuthukisa Ulayini Wakho Wokubopha noma Ukukhetha OkulungileIngeza amafilimu ePlastiki kanye nokupakishwa okuguquguqukayo?
Xhumana nethimba lethu lezobuchwepheshe noma uhlole izixazululo ze-SILIKE ezisekelwe ku-silicone ezenzelwe iziguquli zokupakisha.
I-SILIMER Series yethu iletha ukusebenza okushelelayo nokusebenza kokuvimbela ukuvimbela, ithuthukisa ikhwalithi yomkhiqizo, inciphise ukonakala kwendawo, futhi ikhulise ukusebenza kahle kwe-lamination.
Valelisa ezindabeni ezifana nemvula yempushana emhlophe, ukufuduka, kanye nezakhiwo zefilimu ezingahambisani.
Njengomkhiqizi othenjwayo wezithasiselo zefilimu yepulasitiki, i-SILIKE inikeza uhla olubanzi lwesiliphu esingesona imvula kanye nezixazululo ezilwa nokuvimbela eziklanyelwe ukuthuthukisa ukucutshungulwa nokusebenza kwamafilimu asekelwe ku-polyolefin. Iphothifoliyo yethu yomkhiqizo ihlanganisa izithasiselo ezivimbela ukuvinjwa, ama-slip masterbatches ashelelayo kanye nama-anti-block, ama-slip agents asuselwa ku-silicone, izinga lokushisa eliphezulu nezinzile, izithasiselo ezishelelayo ezihlala isikhathi eside, izinsiza zezinqubo eziningi, kanye nezithasiselo zefilimu ye-polyolefin. Lezi zixazululo zilungele izinhlelo zokusebenza zokupakisha eziguquguqukayo, zisiza abakhiqizi ukuthi bathole ikhwalithi engaphezulu ethuthukisiwe, ukuvinjwa kwefilimu okuncishisiwe, kanye nokusebenza kahle kokukhiqiza okuthuthukisiwe.
Xhumana nathi kuamy.wang@silike.cn ukuthola isengezo esilungile samafilimu akho epulasitiki kanye nezidingo zokukhiqiza ukupakisha eziguquguqukayo.
Isikhathi sokuthumela: Jul-31-2025