Embonini yepulasitiki, i-masterbatch yombala iyindlela evame kakhulu futhi ephumelelayo yokufaka imibala kuma-polymer. Kodwa-ke, ukufeza ukusatshalaliswa kombala okufanayo kusalokhu kuyinselele eqhubekayo. Ukuhlakazeka okungalingani akuthinti nje kuphela ukubukeka komkhiqizo kodwa futhi kunciphisa amandla omshini kanye nokusebenza kahle kokukhiqiza - izinkinga ezibiza abakhiqizi isikhathi, izinto ezibonakalayo, kanye nokwethenjwa kwamakhasimende.
Lesi sihloko sihlola indima yezithasiselo kuma-masterbatches ombala, izimbangela eziyinhloko zokuhlanganiswa kwe-pigment, futhi sethula ikhambi eliphumelelayo —I-SILIKE Silicone Hyperdispersant SILIMER 6200, eklanyelwe ukuphakamisa ukufana kombala kanye nokusebenza kokucubungula.
Yiziphi Izithasiselo Eziku-Color Masterbatches Futhi Kungani Zibalulekile?
I-masterbatch yombala ngokuvamile iqukethe izingxenye ezintathu eziyinhloko — ama-pigment, ama-carrier resins, kanye nezithasiselo ezisebenzayo. Nakuba ama-pigment enikeza umbala, izithasiselo zinquma ukuthi lowo mbala usebenza kanjani ngesikhathi sokucubungula.
Izithasiselo kuma-masterbatches zingahlukaniswa ngezigaba ezintathu eziyinhloko:
1. Izinsiza Zokucubungula:
Thuthukisa ukugeleza kokuncibilika, nciphisa ukwakheka kwe-die, futhi uthuthukise ukufana kokusabalala. Izibonelo ezivamile zifaka phakathi ama-polyolefin waxes (i-PE/PP wax) kanyeizithasiselo ezisekelwe ku-silicone.
2. Izithuthukisi Zokusebenza:
Vikela ama-pigment nama-resin ekungcolisweni nasekugugeni ngenkathi uthuthukisa ukucaca, ukuqina, kanye nokucwebezela.
3. Izithasiselo ezisebenzayo:
Inikeza izakhiwo ezikhethekile njengokuziphatha okulwa nokungaguquguquki, ubuso obungacwebezeli, ukubambezeleka komlilo, noma ukubola.
Ukukhetha isithasiselo esifanele akuqinisekisi nje kuphela umbala ocacile nozinzile kodwa futhi kuqinisekisa ukukhiqizwa okubushelelezi kanye nokunciphisa imfucuza.
Inselele Efihliwe: Ukuhlanganiswa Kwemibala Nezimbangela Zayo Eziyinhloko
Ukuhlangana kwemibala kwenzeka lapho izinhlayiya zemibala, ngenxa yamandla aphezulu ongaphezulu kanye namandla e-van der Waals, zihlangana zibe izinhlayiya zesibili ezinkulu. Lezi zinhlayiya kunzima ukuzihlukanisa, okuholela emigqeni yemibala ebonakalayo, amachashazi, noma umbala ongalingani emikhiqizweni ebunjiwe noma ekhishwe.
Izimbangela ezivamile zifaka:
• Ukumanziswa okungaphelele kwezinhlayiya ze-pigment yi-carrier resin
• Ukukhangana kwe-electrostatic kanye nokungalingani kobuningi phakathi kwezingxenye
• Amandla okucheba anganele ngesikhathi sokuxuba
• Umklamo wesistimu yokusabalala ongemuhle noma izinga lokushisa lokucubungula elanele
• Ukuntuleka kwe-dispersant esebenzayo noma ukungavumelani ne-resin matrix
Umphumela: ukungafani kombala, amandla anciphile okushintsha umbala, kanye nokuqina okungekuhle kwemishini.
Izindlela Eziqinisekisiwe Zokufinyelela Ukusabalalisa Umbala Ofanayo
Ukufinyelela ukuhlakazeka okuhle kakhulu kudinga kokubili ukuqonda kwesayensi kanye nokulawulwa kokucubungula okunembile. Le nqubo ihilela izigaba ezintathu ezibalulekile - ukumanzisa, ukuqeda ukuhlangana, kanye nokuzinza.
1. Ukumanzisa:
Isihlanzisi kumele simanzise ngokuphelele ubuso be-pigment, sithathe indawo yomoya nomswakama nge-resin ehambisanayo.
2. Ukunciphisa ukuhlangana:
Amandla aphezulu okusika kanye namandla okushaya ahlukanisa ama-agglomerate abe yizinhlayiya ezincane eziyinhloko.
3. Ukuqina:
Ingqimba yama-molecule evikelayo ezungeze inhlayiya ngayinye ye-pigment ivimbela ukuhlangana kabusha, okuqinisekisa ukuqina kokusabalala kwesikhathi eside.
Izindlela ezisebenzayo:
• Sebenzisa amapharamitha okuxuba kanye nokukhipha izikulufo ezimbili alungiselelwe kahle
• Hlakaza ama-pigment ngaphambi kokuhlanganiswa kwe-masterbatch
• Faka izihlanzi ezisebenza kahle kakhulu njengezinto eziguqulwe yi-silicone ukuze kuthuthukiswe ukumanzisa kwe-pigment kanye nokugeleza kwayo
Ukuze kunqotshwe ukulinganiselwa kwezihlanzi ezivamile ezisekelwe ku-wax, i-SILIKE yakha i-SILIMER 6200 Silicone Hyperdispersant — i-lubricant entsha esekelwe ku-silicone eyenzelwe ama-masterbatches nama-compounds anombala asebenza kahle kakhulu.
I-SILIMER 6200 iyi-i-silicone wax eguquliwelokho kusebenza njenge-hyperdispersant ephumelelayo—isisombululo esiphumelelayo sokusabalala kombala okungalingani kuma-masterbatches ombala.
Le masterbatch yenzelwe ngokukhethekile ama-compound ekhebula le-HFFR, i-TPE, ukulungiswa kwama-concentrate ombala, kanye nama-compound obuchwepheshe. Ihlinzeka ngokuqina okuhle kakhulu kokushisa nombala, futhi inethonya elihle ku-rheology ye-masterbatch. Ngokuthuthukisa ukumanzisa nokungena kokugcwalisa, i-SILIMER 6200 ithuthukisa ukusabalala kombala, yandisa umkhiqizo, futhi inciphisa izindleko zokufaka umbala.
Ifanele ukusetshenziswa kuma-masterbatches asekelwe ku-polyolefin (ikakhulukazi i-PP), ama-compounds obunjiniyela, ama-masterbatches epulasitiki, amapulasitiki aguquliwe agcwalisiwe, kanye nama-compounds agcwalisiwe.
I-Masterbatch processing aid SILIMER 6200 ihlanganisa izici zama-molecule ze-silicone kanye nezingxenye eziphilayo, okwenza ukuthi ikwazi ukuthuthela ezindaweni zombala lapho inciphisa khona kakhulu ukungezwani kwe-interfacial futhi ithuthukise ukuhambisana kwe-pigment-resin.
Izinzuzo Eziyinhloko zeI-Hyperdispersant SILIMER 6200ngezixazululo ze-color masterbatch:
Ukusabalala kombala okuthuthukisiwe: Kuhlukanisa amaqoqo ombala futhi kuzinzise ukusatshalaliswa okuhle
Amandla okufaka imibala athuthukisiwe: Ifinyelela imibala ekhanyayo nehambisanayo ngokulayisha okuncane kombala
Ukuvimbela ukuhlanganiswa kokugcwalisa kanye nombala: Kugcina umbala ufana ngesikhathi sokucubungula
Izakhiwo ezingcono ze-rheological: Yandisa ukugeleza kokuncibilika kanye nokucutshungulwa kalula ukuze kube lula ukukhipha noma ukubumba
Ukusebenza kahle kokukhiqiza okuphezulu: Kunciphisa i-torque yesikulufo kanye nesikhathi sokujikeleza, kunciphisa izindleko eziphelele
Ukuhambisana Okubanzi:
SILIKE dispersant SILIMER 6200Isebenza kahle ngezinhlobonhlobo zama-polymers kufaka phakathi i-PP, i-PE, i-PS, i-ABS, i-PC, i-PET, kanye ne-PBT, okwenza kube yisisombululo esiguquguqukayo sezinhlelo zokusebenza eziningi ze-masterbatch kanye ne-compound.
Imicabango Yokugcina: Ikhwalithi ye-Masterbatch Iqala Ku-Additive Efanele
Ekukhiqizweni kwe-masterbatch yombala, ikhwalithi yokusabalala ichaza inani lomkhiqizo. Ukuqonda ukuziphatha kombala, ukwenza ngcono amapharamitha okucubungula, nokukhetha i-hukusebenza okuphezuluizithasiselo ze-silicone ne-siloxanenjengeisithasiselo esisebenzayo i-SILIMER 6200yizinyathelo ezibalulekile zokufinyelela umbala ohambisanayo nosebenza kahle kakhulu.
Kungakhathaliseki ukuthi uthuthukisa ama-single-pigment concentrates noma ama-compounds ombala aklanyelwe wena, i-SILIKE'subuchwepheshe be-hyperdispersant obusekelwe ku-siliconeinikeza indlela eqinisekisiwe yokususa imicu yemibala, ukuthuthukisa amandla ombala, ukuzinza, kanye nokusebenza kahle kokukhiqiza — ikusiza ukuthi ulethe imikhiqizo engcono kakhulu ngokuzethemba.
Thola okwengeziwe ngezixazululo ze-silicone hyperdispersant zama-masterbatches:Vakashelawww.siliketech.com or contact amy.wang@silike.cn for detailed technical guidance and formulation support.
Isikhathi sokuthunyelwe: Novemba-05-2025
